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Philips Components
Product specification
Cemented wirewound resistors
FEATURES * High power dissipation in small volume * High pulse load handling capabilities. APPLICATIONS * Ballast switching * Shunt in small electric motors * Power supplies. DESCRIPTION
AC01/03/04/05/07/10/15/20
The resistor is coated with a green silicon cement which is not resistant to aggressive fluxes. The coating is non-flammable, will not drip even at high overloads and is resistant to most commonly used cleaning solvents, in accordance with "MIL-STD-202E" and "IEC 60068-2-45".
The resistor element is a resistive wire which is wound in a single layer on a ceramic rod. Metal caps are pressed over the ends of the rod. The ends of the resistance wire and the leads are connected to the caps by welding. Tinned copper-clad iron leads with poor heat conductivity are employed permitting the use of relatively short leads to obtain stable mounting without overheating the solder joint.
QUICK REFERENCE DATA VALUE DESCRIPTION AC01 Resistance range 0.1 to 2 k AC03 0.1 to 4.7 k AC04 0.1 to 6.8 k AC05 0.1 to 8.2 k AC07 0.1 to 15 k AC10 0.68 to 27 k AC15 0.82 to 39 k AC20 1.2 to 56 k
Resistance tolerance Maximum permissible body temperature Rated dissipation at Tamb = 40 C Rated dissipation at Tamb = 70 C Climatic category (IEC 60068) Basic specification Stability after: load, 1000 hours climatic tests short time overload 1W 0.9 W 3W 2.5 W 4W 3.5 W
5%; E24 series 350 C 5W 4.7 W 7W 5.8 W 10 W 8.4 W 15 W 12.5 W 20 W 16 W
40/200/56 IEC 60115-1 R/R max.: 5% + 0.1 R/R max.: 1% + 0.05 R/R max.: 2% + 0.1
1998 Nov 18
2
Philips Components
Product specification
Cemented wirewound resistors
ORDERING INFORMATION Table 1 Ordering code indicating resistor type and packaging
AC01/03/04/05/07/10/15/20
ORDERING CODE 23.. ... ..... LOOSE IN BOX TYPE STRAIGHT LEADS 500 units AC01 AC03(1) AC04(1) AC05(1) AC07(1) AC10 AC15 AC20 Notes 1. Products with bent leads and loose in box, are available on request. 2. Last 3 digits available on request. Ordering code (12NC) * The resistors have a 12-digit ordering code starting with 23 * The subsequent 7 digits indicate the resistor type and packaging; see Table 1. * The remaining 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value. - The last digit indicates the resistance decade in accordance with Table 2. Table 2 Last digit of 12NC LAST DIGIT 7 8 9 1 2 3 ORDERING EXAMPLE The ordering code of an AC01 resistor, value 47 , supplied in ammopack of 1000 units is: 2306 328 33479. Product specifications deviating from the standard values are available on request. - - - - - - 22 329 15... 22 329 20... RADIAL 2500 units 06 328 90...(2) - - - - - - - - 22 329 03... 22 329 04... 22 329 05... 22 329 07... 22 329 10... - - STRAIGHT LEADS 500 units 1000 units 06 328 33... - - - - - - - BANDOLIER IN AMMOPACK
RESISTANCE DECADE 0.1 to 0.91 1 to 9.1 10 to 91 100 to 910 1 to 9.1 k 10 to 56 k
1998 Nov 18
3
Philips Components
Product specification
Cemented wirewound resistors
FUNCTIONAL DESCRIPTION Product characterization
AC01/03/04/05/07/10/15/20
Standard values of nominal resistance are taken from the E24 series for resistors with a tolerance of 5%. The values of the E24 series are in accordance with "IEC publication 60063". Limiting values LIMITING VOLTAGE(1) (V) LIMITING POWER (W) Tamb = 40 C 1 3 4 V= Pn x R 5 7 10 15 20 Tamb = 70 C 0.9 2.5 3.5 4.7 5.8 8.4 12.5 16.0
TYPE AC01 AC03 AC04 AC05 AC07 AC10 AC15 AC20 Note
1. The maximum voltage that may be continuously applied to the resistor element, see "IEC publication 60266". The maximum permissible hot-spot temperature is 350 C. DERATING The power that the resistor can dissipate depends on the operating temperature; see Fig.1.
handbook, 4 columns
100 Pmax 90 (%) 50
MRA574
0 40 0 40 70 Tamb ( o C) 200
Fig.1 Maximum dissipation (Pmax) as a function of the ambient temperature (Tamb).
1998 Nov 18
4
Philips Components
Product specification
Cemented wirewound resistors
PULSE LOADING CAPABILITIES
AC01/03/04/05/07/10/15/20
104 handbook, full pagewidth Pmax (W) 103 tp/ti = 1000
CCB370
tp/ti = 200 102 tp/ti = 50
10
tp/ti = 10
0.1 1 10 100 2 k
tp/ti = 2 1
10-1 10-4 AC01
10-3
10-2
10-1
ti (s)
1
Fig.2
Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).
102 handbook, full pagewidth pulse energy (Ws/) 10
CCB371
1
10-1
10-2
10-3
10-4 10-1
1
10
102
103
Rn ()
104
AC01
Fig.3 Pulse capability; Watt x seconds/ohm as a function of Rn. 1998 Nov 18 5
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
CCB372
handbook, full pagewidth
1500
Vmax (V)
1000
500
0 10-6 AC01
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.4
Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti).
104 handbook, full pagewidth Pmax (W) 103 tp/ti = 200 tp/ti = 50 tp/ti = 1000
CCB373
102
tp/ti = 10 10 tp/ti = 2
0.1 1 10 110 4.7 k
1
10-1 10-4 AC03
10-3
10-2
10-1
ti (s)
1
Fig.5
Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti). 6
1998 Nov 18
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB374
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
Rn ()
104
AC03
Fig.6 Pulse capability; Watt x seconds/ohm as a function of Rn.
CCB375
handbook, full pagewidth
2000
Vmax (V) 1500
1000
500
0 10-6 AC03
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.7
Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 7
1998 Nov 18
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
104 handbook, full pagewidth Pmax (W) 103 tp/ti = 1000
CCB376
tp/ti = 200 tp/ti = 50
102 tp/ti = 10 10 0.1 1 10 100 6.8 k 1
tp/ti = 2
10-1 10-4 AC04
10-3
10-2
10-1
ti (s)
1
Fig.8
Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB377
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
Rn ()
104
AC04
Fig.9 Pulse capability; Watt x seconds/ohm as a function of Rn. 1998 Nov 18 8
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
CCB378
handbook, full pagewidth
2500
Vmax (V) 2000
1500
1000
500
0 10-6 AC04
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.10 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti).
104 handbook, full pagewidth Pmax (W) 103 tp/ti = 1000
CCB379
tp/ti = 200 tp/ti = 50
102 tp/ti = 10 0.1 1.1 11 100 8.2 k
10
tp/ti = 2
1
10-1 10-4 AC05
10-3
10-2
10-1
ti (s)
1
Fig.11 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti). 1998 Nov 18 9
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB380
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
Rn ()
104
AC05
Fig.12 Pulse capability; Watt x seconds/ohm as a function of Rn.
CCB381
handbook, full pagewidth
2500
Vmax (V) 2000
1500
1000
500
0 10-6 AC05
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.13 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 1998 Nov 18 10
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
104 handbook, full pagewidth1000 t /t =
pi
CCB382
Pmax (W) 103 tp/ti = 200
tp/ti = 50
102 tp/ti = 10 0.1 1 11 100 15 k
tp/ti = 2 10
1 10-4 AC07
10-3
10-2
10-1
ti (s)
1
Fig.14 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB383
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
104
Rn ()
105
AC07
Fig.15 Pulse capability; Watt x seconds/ohm as a function of Rn. 1998 Nov 18 11
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
CCB384
handbook, full pagewidth
5000
Vmax (V) 4000
3000
2000
1000
0 10-6 AC07
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.16 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti).
105 handbook, full pagewidth Pmax (W) 104 tp/ti = 1000
CCB385
tp/ti = 200 103 tp/ti = 50
102
tp/ti = 10
0.22 2.2 33 240 15 k
tp/ti = 2 10
1 10-4 AC10
10-3
10-2
10-1
ti (s)
1
Fig.17 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti). 1998 Nov 18 12
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB386
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
104
Rn ()
105
AC10
Fig.18 Pulse capability; Watt x seconds/ohm as a function of Rn.
CCB387
handbook, full pagewidth
5000
Vmax (V) 4000
3000
2000
1000
0 10-6 AC10
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.19 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 1998 Nov 18 13
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
105 handbook, full pagewidth Pmax (W) 104 tp/ti = 1000
CCB388
tp/ti = 200 103 tp/ti = 50
102
tp/ti = 10
0.33 4.3 33 330 39 k
tp/ti = 2 10
1 10-4 AC15
10-3
10-2
10-1
ti (s)
1
Fig.20 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB389
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
104
Rn ()
105
AC15
Fig.21 Pulse capability; Watt x seconds/ohm as a function of Rn. 1998 Nov 18 14
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
CCB390
handbook, full pagewidth Vmax
7000
(V) 6000
5000
4000
3000
2000
1000
0 10-6 AC15
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.22 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti).
105 handbook, full pagewidth Pmax (W) 104 tp/ti = 200 103 tp/ti = 50 tp/ti = 1000
CCB391
tp/ti = 10 102 tp/ti = 2 10
0.47 5.1 47 470 56 k
1 10-4
10-3
10-2
10-1
ti (s)
1
AC20
Fig.23 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti). 1998 Nov 18 15
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
103 handbook, full pagewidth pulse energy (Ws/) 102
CCB392
10
1 10-1
10-2 10-3
10-4 10-1
1
10
102
103
104
Rn ()
105
AC20
Fig.24 Pulse capability; Watt x seconds/ohm as a function of Rn.
CCB393
handbook, full pagewidth
10000
Vmax (V) 8000
6000
4000
2000
0 10-6 AC20
10-5
10-4
10-3
10-2
10-1
ti (s)
1
Fig.25 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 1998 Nov 18 16
Philips Components
Product specification
Cemented wirewound resistors
Application information
AC01/03/04/05/07/10/15/20
handbook, full pagewidth T at
350
MGB730
hot spot (K) 300 AC04 AC05 AC03 250 AC07 AC10 AC15 AC20
200
150
100
50 AC01 0 0 4 8 12 16 20 P (W) 24
Fig.26 Temperature rise of the resistor body as a function of the dissipation.
MRA573
MGB731
handbook, 25 halfpage
handbook, halfpage
25
lead length (mm) 20 T = 10 K 20 K 30 K
lead length (mm) 20
T = 40 K
50 K
60 K
70 K
15
15
80 K
10 0 0.2 0.4 0.6 0.8 P (W) 1.0
10 0 1 2 P (W) 3
AC01
AC03
Fig.27 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
Fig.28 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
1998 Nov 18
17
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
handbook, halfpage
25
MGB732
MGB733
handbook, halfpage
25
lead length (mm) 20
T = 40 K
50 K
60 K
lead length (mm) 20
T = 40 K
50 K
60 K
70 K
80 K
70 K
90 K
15 80 K
100 K
15
10 0 1 2 3 P (W) 4
10 0 1 2 3 4 P (W) 5
AC04
AC05
Fig.29 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
Fig.30 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
MGB734
handbook, halfpage
25
handbook, halfpage = 40 K T
25
MGB735
lead length (mm) 20
T = 40 K
50 K
60 K
70 K
lead length (mm) 20
50 K 60 K 70 K 80 K
80 K
90 K 15
15
10 0 2 4 6 P (W) 8
10 0 5 10 15 P (W) 20
AC07
AC10
Fig.31 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
Fig.32 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
1998 Nov 18
18
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
handbook, halfpage
25
MGB736
MGB737
handbook, halfpage
25
lead length (mm) 20
T = 40 K
50 K
60 K
70 K
lead length (mm) 20 T = 40 K 50 K 60 K 70 K
15
15
10 0 5 10 15 P (W) 20
10 0 5 10 15 P (W) 20
AC15
AC20
Fig.33 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
Fig.34 Lead length as a function of the dissipation with the temperature rise at the end of the lead (soldering spot) as a parameter.
MOUNTING The resistor is suitable for processing on cutting and bending machines. Ensure that the temperature rise of the resistor body does not affect nearby components or materials by conducted or convected heat. Figure 26 shows the hot-spot temperature rise of the resistor body as a function of dissipated power. Figures 27 to 34 show the lead length as a function of dissipated power and temperature rise.
1998 Nov 18
19
Philips Components
Product specification
Cemented wirewound resistors
MECHANICAL DATA Mass per 100 units TYPE AC01 AC03 AC04 AC05 AC07 AC10 AC15 AC20 Marking The resistor is marked with the nominal resistance value, the tolerance on the resistance and the rated dissipation at Tamb = 40 C. For values up to 910 , the R is used as the decimal point. For values of 1 k and upwards, the letter K is used as the decimal point for the k indication.
For dimensions see Table 3.
AC01/03/04/05/07/10/15/20
Outlines Table 3 MASS (g) 55 110 140 220 300 530 840 1090 AC01 AC03 AC04 AC05 AC07 AC10 AC15 AC20 TYPE Resistor type and relevant physical dimensions; see Figs 35 and 36 D MAX. (mm) 4.3 5.5 5.7 7.5 7.5 8 10 10 L MAX. (mm) 10 13 17 17 25 44 51 67 0.8 0.03 - - - - - - 1.3 8 10e 13e - - - - - - - - - 2 1.2 d (mm) b (mm) - h (mm) - P (mm) - S MAX. (mm) - B MAX. (mm) -
L
handbook, 4 columns
OD Od
MRA571
Fig.35 Type with straight leads.
handbook, halfpage
P 0.5
OD
handbook, halfpage
L Od
2 min P4 S
MLB676
,,,,,,,
2 h0 OB P
1 50
b
0.1 0
MLB677
Dimensions in mm. For dimensions see Table 3. Available on request for types: AC03, AC04, AC05 and AC07.
Fig.36 Type with cropped and formed leads.
1998 Nov 18
20
Philips Components
Product specification
Cemented wirewound resistors
TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of "IEC publications 60115-1 and 60115-4", category 40/200/56 (rated temperature range -40 C to +200 C; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication 60068, "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmospheric conditions according to "IEC 60068-1", subclause 5.3.
AC01/03/04/05/07/10/15/20
Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 45% to 75% Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). In Table 4 the tests and requirements are listed with reference to the relevant clauses of "IEC publications 60115-1, 115-4 and 68" ; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. All soldering tests are performed with mildly activated flux.
Table 4
Test procedures and requirements IEC 60068 TEST METHOD
IEC 60115-1 CLAUSE
TEST
PROCEDURE
REQUIREMENTS
Tests in accordance with the schedule of IEC publication 60115-1 4.15 robustness of resistor body load 200 10 N
handbook, 2 columns
no visible damage R/R max.: 0.5% + 0.05
load R = 6 mm
MBB179
4.16
U Ua Ub Uc
robustness of terminations: tensile all samples load 10 N; 10 s bending half load 5 N 90, 180, 90 number of samples torsion other half of 2 x 180 in opposite directions samples solderability resistance to soldering heat rapid change of temperature vibration 2 s; 235 C; flux 600 thermal shock: 3 s; 350 C; 2.5 mm from body 30 minutes at -40 C and 30 minutes at +200 C; 5 cycles frequency 10 to 500 Hz; displacement 0.75 mm or acceleration 10 g; 3 directions; total 6 hours (3 x 2 hours) 4000 10 bumps; 390 m/s2 no visible damage R/R max.: 0.5% + 0.05 good tinning; no damage R/R max.: 0.5% + 0.05 no visible damage R/R max.: 1% + 0.05 no damage R/R max.: 0.5% + 0.05 no damage R/R max.: 0.5% + 0.05
4.17 4.18 4.19 4.22
Ta Tb 14 (Na) Fc
4.20
Eb
bump
1998 Nov 18
21
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
IEC 60115-1 CLAUSE 4.23 4.23.2 4.23.3
IEC 60068 TEST METHOD Ba Db
TEST
PROCEDURE
REQUIREMENTS
climatic sequence: dry heat damp heat (accelerated) 1st cycle cold low air pressure damp heat (accelerated) remaining cycles damp heat (steady state) temperature coefficient 16 hours; 200 C 24 hours; 55 C; 95 to 100% RH
4.23.4 4.23.5 4.23.6
Aa M Db
2 hours; -40 C 1 hour; 8.5 kPa; 15 to 35 C 5 days; 55 C; 95 to 100% RH R/R max.: 1% + 0.05
4.24.2 4.8.4.2
3 (Ca)
56 days; 40 C; 90 to 95% RH; dissipation 0.01 Pn at 20/-40/20 C, 20/200/20 C: R < 10 R 10
no visible damage R/R max.: 1% + 0.05 TC 600 x 10-6/K -80 x 10-6 TC TC +140 x 10-6/K hot-spot temperature less than maximum body temperature R/R max.: 2% + 0.1
temperature rise
horizontally mounted, loaded with Pn
4.13
short time overload
room temperature; dissipation 10 x Pn; 5 s (voltage not more than 1000 V/25 mm)
4.25.1 4.25.1 4.23.2 27 (Ba)
endurance (at 40 C) 1000 hours loaded with Pn; 1.5 hours on and 0.5 hours off endurance (at 70 C) 1000 hours loaded with 0.9 Pn; 1.5 hours on and 0.5 hours off endurance at upper 1000 hours; 200 C; no load category temperature
no visible damage R/R max.: 5% + 0.1 no visible damage R/R max.: 5% + 0.1 no visible damage R/R max.: 5% + 0.1
1998 Nov 18
22
Philips Components
Product specification
Cemented wirewound resistors
AC01/03/04/05/07/10/15/20
IEC 60115-1 CLAUSE
IEC 60068 TEST METHOD
TEST
PROCEDURE
REQUIREMENTS
Other tests in accordance with IEC 60115 clauses and IEC 60068 test method 4.29 4.18 4.17 45 (Xa) 20 (Tb) 20 (Tb) component solvent resistance resistance to soldering heat solderability (after ageing) tolerance on resistance 70% 1.1.2 trichlorotrifluoroethane and 30% isopropyl alcohol; H20 10 s; 260 5 C; flux 600 16 hours steam or 16 hours at 155 C; 2 0.5 s in solder at 235 5 C; flux 600 applied voltage (10%): R < 10 : 0.1 V 10 R < 100 : 0.3 V 100 R < 1 k: 1 V 1 k R < 10 k: 3 V 10 k R 33 k: 10 V DEFINITIONS Data sheet status Objective specification Preliminary specification Product specification Application information Where application information is given, it is advisory and does not form part of the specification. LIFE SUPPORT APPLICATIONS These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale. This data sheet contains target or goal specifications for product development. This data sheet contains preliminary data; supplementary data may be published later. This data sheet contains final product specifications. no visible damage R/R max.: 0.5% + 0.05 good tinning (95% covered); no damage R - Rnom: 5% max.
4.5
1998 Nov 18
23

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